Articles
CNC, CAD & CAM
CNC Machines
Submitted By: Stuart Simpson
What is a CNC Machine? CNC stands for Computer Numeric Control. Sounds complicated, but it isn’t. Years ago, it was just NC, or Numeric Control. Since, they’ve added computers to control the machine.
In the simplest of terms, think of a drill press. It’s a machine that drills holes. But before you can drill the hole, you have to loosen the chuck, install the correct drill bit, drill the hole in the correct place, turn off the drill, and remove the drill bit. Manually, this could be time consuming and cause fatigue over the course of numerous parts. This is a simple example, but throw in some lathe or milling machining and you have a greater chance for error.
With the CNC machine, all of this drilling can be done automatically instead of the manual process listed above. Machining has to be precise, and whether you use a CNC lathe or milling machine, you have to make sure the part is right. The computer takes a lot of the guesswork out of the machining of these parts. In fact, a CNC programmer can sometimes get bored watching the machine do all the work.
But there is more programming for the machine than you would think. The operator has to enter a set of instructions. The programming uses about 50 words and tells the machine how fast, how deep, and location for machining.
What can you do with a CNC machine? In manufacturing, you can use this tool for milling, drilling, reaming, boring and counter boring. You can also groove and thread parts in a CNC turning center. You may have several setups including CNC lathes, CNC drill and tap area, CNC milling, or even CNC grinding.
EDM (electrical discharge machining) can also take advantage of CNC operations. EDM can be either vertical or wire. A vertical EDM machine uses an electrode to make a cavity for a plastic injection-molding machine. A wire EDM machine uses a wire to cut metal for a tooling operation for fabrication. EDM is more closely related to making tooling for other machines, people often overlook the use of CNC with these machines.
CNC machines can also be used with routers in the wood industry. CNC can also be used with lettering and engraving.
I hope this gave you some basic information about what a CNC machine is and what they are used for.
About the Author
Stuart Simpson http://www.cnc-machine-review.com
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Article Source: iSnare.com
CNC Machining
Submitted By: Ivan Irons
Everything before this topic is preparation. CNC Machining is where the rubber meets the road. All the steps of CNC before machining are just preparing for the machining phase of the project. A simple definition of machining is removing material. You remove material in various ways to come up with the part or piece.
CNC Machining can be performed on numerous types of material. For example, wood, steel, aluminum, and stone. Machining generally has higher tolerances associated with it. When machining, you are trying to do something more precise.
In machining, we use some sort of tool. This tool could be a grinder, drill bit, end mill, router bit or other tool. There are infinite variations of tools. CNC Tooling generally costs a fair amount of money. Once you invest in your tooling though, you can use it again and again until it wears out. If you have a large variety of different tools, you will be able to perform a large variety of machining types.
Here is a list of common tooling used in CNC Machines:
Drill bits
End mills
Plasma cutter
Dovetail cutter
Fly cutter
If you would like to look at different types of CNC tooling, go to one of these sources on the Internet:
Enco
Travers
McMasters-Carr
Grainger
Flip through a few of these suppliers’ catalogs and you will get an idea about the infinite styles of tooling.
CNC is used in the machining process. Generally, you can get better accuracy, quicker production, and overall efficiencies when utilizing CNC machining. This is why it has become so popular. In the past, CNC machining was very costly. Over time, it has become somewhat inexpensive and now people do it as a hobby. I am guessing that is why you are here.
Here are a few different types of CNC machines that perform various machining processes:
Milling machines
Wood routers
Plasma cutters
Foam cutters
Press brakes
Lathes
Cutoff saws
People have successfully applied CNC to virtually any type of motion control. The only thing that will limit you is your imagination.
About the Author
Ivan Irons is a CNC teacher and CNC Machinist. He runs http://www.cncinformation.com, which delivers CNC Info.
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Article Source: iSnare.com
What Do CNC Programming Services Do?
Submitted By: LeeAnna
CNC stands for Computer numerical control. Just about every business that operates a manufacturing machine will usually have a cnc programming service operating it. The basic function of a cnc programming service has a cnc machine running it. The cnc machine is an automatic, precise, and consistent motion control mechanism. In the past, most automated machines needed someone to stand by the machine to make sure it was lined up properly and made sure that it repeated a certain function that is required from the machine. For a better explanation, I'm going to use the example the website I researched for this information used to make things a bit more clear. A drill press is used to machine holes, this is a repetitive motion, however, a person must stand over the machine to line up the drill with the holes and make sure the drill stays lined up. A person is required to do something every step of the way. However, a person can only do so much, and as production grows so will the amount of “holes” so to speak, and the operator will eventually find it hard to keep up. In order to create more production, a cnc programming service and set up can be added. The cnc machine can do everything that an operator would be required to do. Once the machine is setup and running, it can take the place of the operators, the cnc machine is so easy to run, the operators tend to get bored during lengthy productions.
The cnc machine or course can do much more complicated operations that require much higher skill levels. A cnc programming service can improve automation so much that most of the time operator intervention can be reduced or all together eliminated to do other things. The second benefit is that cnc programming services and technology is consistent and accurate and once the program is verified, the machine will run efficiently and consistent, no matter how many work pieces need to be produced. A third benefit offered by most forms of CNC machine tools is flexibility. Since these machines are run from programs, running a different work piece is almost as easy as loading a different program. Once a program has been verified and executed for one production run, it can be easily recalled the next time the work piece is to be run. This leads to yet another benefit, a fast change over. Since these machines are very easy to setup and run, and since programs can be easily loaded, they allow very short setup time. Rather than applying completely mechanical devices to cause motion as is required on most conventional machine tools, CNC machines allow motion control in a revolutionary manner. All forms of CNC equipment have two or more directions of motion, called axes. These axes can be precisely and automatically positioned along their lengths of travel. If you need more information about cnc programming services there is a lot of information about it online.
About the Author
Leeanna is an expert author who writes for CNC Programming Service
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Article Source: iSnare.com
CAD Design Process - CNC Process
Submitted By: Ivon Irons
AD Design Process
When designing something complex in CAD you will find there is a bit of a process. First you design parts. Then you build the parts into Sub-Assemblies. Next you build sub-assemblies into Groups. Then you build the groups into the machine. It is a logical pyramid process. You can also think of it like a file structure inside of a computer.
Designing Parts
Parts are your building blocks. Without this level, nothing could be produced. The part level breaks the entire “thing” down to its simplest form. You also manufacture at the part level. You make parts, and then assemble them into other things. Parts are generally made out of raw materials.
Think of a differential on the rear axel of a car. The differential is made up of gears and a housing. Each of these are parts of the differential and the differential is the assembly of these parts.
Designing Sub Assemblies
Sub Assemblies are the next level up and I am guessing you are getting the idea. You first design parts, then put them together into sub assemblies. In the car example above the differential is a sub assembly in the axel “Group” of the car. Sub Assemblies are put together to form groups.
Designing Groups
Moving up the design chain, groups are usually things you can identify with. It could be a door, engine, transmission, or cooling package on a car. Above we used the example of an Axle as a Group. Groups are put together into machines. Our example is a car, which is at the machine level.
Designing the Machine
Finally, the top level of all your designing, the machine. The machine could be built for the end user or be sold to another manufacturer. That manufacturer could use your “machine” as a sub assembly or group. You can see all this is just a matter of viewpoint. You can consider just about anything a sub assembly, group or final machine. It is all just semantics and what you are using the item for.
About the Author
Ivan Irons runs http://www.cncinformation.com/CNCBlog/ Get cnc, design 3d cad, free auto cad block.
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Article Source: iSnare.com
CNC And CAD - Computer Aided Design
Submitted By: Ivan Irons
CAD stands for Computer Aided Design or Computer Aided Drafting. CAD was developed in the early 60s. Today it is the premier way to design, develop and optimized products. People use CAD every day to design virtually every product you see. Generally, designers use CAD to design a product, and then produce prints to manufacture that product. A print is a picture of a part or assembly that is very exact. It includes the dimensions and a parts list used to manufacture a product.
CAD is the use of computer based software packages that assist engineers, architects and other design professionals in their designs. CAD is the part of the main designing process and involves both software and sometimes hardware. Current software packages range from 2D vector based drafting systems to 3D solid and surface modelers.
Computer Aided Drafting software packages can generally be broken into two groups. The groups are 2-D drafting packages or 3-D drafting packages. Most all software packages are moving to 3-D design. 3-D design is really the next generation of CAD. Utilizing 3-D design, engineers can make a model of their product. They can then look over this model for any apparent defects before it is ever made.
CAD is used to design, develop and optimize products. CAD is mainly used for the engineering of models and/or drawings of components. It is also used throughout the engineering process from concept to design of products. These products can be used by end consumers or used in other products. For example, you can design a bolt in CAD, and then use it in a Sub-Assembly in a planetary, which is a part of an earth-moving machine. CAD is also used in the design of tools and machinery. Finally, it is used in the design of all types of buildings from sheds to shopping malls.
About the Author
Ivan Irons runs http://www.cncinformation.com/CNCBlog/ were you can get the latest on auto cad blocks, computers aided design, and CAD Blocks
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Article Source: iSnare.com
CNC And CAD Software - How Do I Choose The Right CAD Program For Me?
Submitted By: Ivan Irons
There are multiple CAD programs available for design. Generally people become familiar with one and stick with it. As far as selecting the right one, my advice is this. Most software companies have a free trial. Thirty-day trials are common. Take advantage of these trial periods and test the software out. Then at the end, decide if you want to try another software or stick with your best one. I would advise you try out at least three different packages.
The one you select will probably have to do with you liking the interface or finding it intuitive. Keep in mind it may work for you now. A simple to use and understand interface probably has some limitations for your designs. The very best programs are complex with many tools that give you the most control. I have found that I start with a simple program and outgrow it. At some point I move up to the next level of software. This usually means a higher price as well.
Types of CAD
There are different types of CAD out there. These are the ones I deal with from time to time. 2D CAD, 2.5D CAD, and 3D CAD. Here are some quick explanations of each type.
2D CAD
2D CAD is generally on the low end of CAD software packages. 2D CAD is most often vector based. The design consists on the X and Y-axis only. The designs are made up of lines, circles, ovals, slots, curves, etc. There is no “depth” to the design. Only the outline of the part is visible, to put it in a different way.
2.5D CAD
All of the same descriptions above apply, but the design is prismatic. By that I mean it has the depth of the material. There are Z levels, but they are on singular planes.
3D CAD
3D CAD is on the high end of CAD software packages. 3D CAD can be solid based, wire frame based or nurbs based. The design consists on the X, Y and Z-axis. The designs are made up of lines, circles, ovals, slots, curves, etc, but can also include Spheres, Pyramids, Torrids, Cubes, etc. There is depth to the design. The design can be rotated around 360 degrees. The design is an accurate description of what the part would look like if produced in the real world.
About the Author
Ivan Irons runs http://www.cncinformation.com/CNCBlog/ Get design 3d cad, computers aided design, free auto cad block.
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Article Source: iSnare.com
CAD Cam Machinery
Submitted By: Ms. Barbara
The Cad Cam machinery is based on CAD and CAM, the short of Computer Aided Design and Computer Aided Manufacturing respectively. As the term means, it simply means that the computer remote machines that can be used for the designing and the controlling of manufacturing processes purposes. The CAD and CAM machinery has its own value, it is so heavy and well equipped that it is used for the engineering and architectural purposes for drawing and sketching a really form of image making it more compatible for the technical usage. This can be explained easily that once the design is made by the CAD component, the design itself will control the machines involved in constructing that part, on the format.
Making it simple this can be explained in portions, let us first discus what does the CAD means and what machines do with CAD, as it is the short of computer aided designing, it directly signals that those machines are helpful in designing aspects, for the professionals, the engineers and for the architectural purposes. These machines are composed of special type of software and often hardware that includes the main geometry-authoring tool within the PLM process. As the CAD is the main type, according to its utility it has some different titles as well like the CADD and CAID, which defines as the computer aided designing and drafting, as the CAD is often termed as the drafting tool as well, and the computer aided industrial design and also the CAAD which means the computer aided architectural designs, these all titles tend to be similar but minor differences in the work manner have given it new names.
The new packages of CAD include the 2D vector based drafting system and the 3D parametric surface and solid design modelers. The CAD is a very useful tool for which it means a lot, it is not just a designing tool but it is high full-bodied designing tool. It is the power of computer designing sources that is merged with the heavy machinery to make it more compatible for the advanced functioning in the thermal processes, fluid flow analysis, stress analysis and shear analysis. The meaning of advanced designing is fulfilled with the use of CAD tool. It is simple to use and is highly effective, thus saving time and profiting the person who owe it. It is drastic software that is used in many purposes of work fields where time is less like CAD and CAM is used for the food processing as well to secure the speed of the production line. When it comes to the CAM, it simply means that it is helpful tools regarding manufacturing processes in definite time. It the tool that is aided by the computer in the robotic form so as to make the manufacturing purpose more enhanced. The CAM is used to make the procedure more easy and quick to make the yield in less time and less complex method.
The use of CAD and CAM together is very authentic and together they are used in different working areas to make the designing and manufacturing processes highly well suited. The CNC program is created with the CAM tool, the combination of CAD and CAM tools create a CNC program, the CAM usually comes wit the machine called lathe or chisel, the two if comes together costs very expensive that is more than $1 million. The two together offers great advantages because its accurate and focused functioning on the major and minor objects for correction, realigning and adjusting geometric positioning and aligning metric systems within it.
The CAD CAM machinery is used worldwide in schools and many organizations that create, invent or manufacture new products.
About the Author
Proel S.r.l is italy based company which deals in different textile laser machinery such as Laser Cutting Machinery, Cad Cam Machinery and Laser Plotter.
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Article Source: iSnare.com
Casting
Lost Foam Metal Casting, Casting, And Metal Casting Information
Submitted By: Kent Klein
Lost Foam Casting is a relatively new casting process compared to other metal casting procedures that date far back into antiquity. The first patent for Lost Foam Casting was made in 1958 but it was not until 1964 that what we know commonly as Lost Foam Casting was introduced.
Lost Foam Casting is a form of Investment Casting much like Lost Wax Casting. The key material of Lost Foam Casting is of course foam which is not used in other metal casting methods. The use of foam has many benefits to the artisan like ease of use and shaping and the relative inexpensive cost of the material. Each casting is going to be one of a kind since the original casting of foam is lost during the process.
The foam original will be replaced by the molten metal unlike the Lost Wax Casting where a wax mold is made of the original and then coated with a ceramic shell in preparation for the molten metal. Luckily, most foam is pretty inexpensive so the loss of the original shouldn't pose a significant financial loss, just an annoying creative loss.
Foam is easily shaped by hand held tools but even still some practice may be needed to prefect the sculpting of the material. You will need to place a sprue into the foam which will allow the molten alloy to spread into the foam and adopt the shape of the item. Packing the foam and sprue in sand is a good way to insure that the mold will retain its shape through the pouring process. The metal will replace the foam by vaporizing it, and it is really quite a sight to behold.
Though there are many who prefer to adopt the procedures used in Lost Wax Casting for the Foam casting. After spruing the foam original you are going to dip it into a solution to create a shell and then pour the metal. The goal of this is to create a cleaner surface.
Whichever method you choose is really up to you. Many use Lost Foam Casting a quick and easy way to create something when visual appearance isn't all that important. Many refer to Lost Foam as the "quick and dirty method".
As for the type of foam to use you are going to want to steer clear of anything that will give off toxic fumes when heated. Urethane foam is toxic. The popular foams to use are the polystyrene kind which is used to pack electronics and the polystyrene foam used for insulation. These foams can be found at many home improvement stores and even a few all purpose retail stores.
Lost Foam Casting is kind of like alchemy, transforming something inexpensive into something invaluable. Whenever you cast, make sure to take all proper safety precautions and wear safety gear. Always wear a long sleeve shirt, jeans, and the proper shoes. Don't forget eye and face wear and of course gloves. Never forget that you are dealing with material that can very easily harm and disfigure or worse if not handled properly.
Many first time casters begin with Lost Foam Casting since it doesn't involve mold making but if you are experienced and never attempted this method you will still want to be careful.
About the Author
Go to Metal Casting Zone to get your free ebook on Metal Casting at Casting. Metal Casting Zone also has Lost Foam Metal Casting Forum, Lost Foam Blog and a Metal Casting Blog with daily news on Metal Casting. You can Find Metal Casting Zone at www.metalcastingzone.com.
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Metal Casting Tools And Definitions Of Metal Casting Tools
Submitted By: Kent Klein
There are various types of casting tools. Provided below are details of some of the casting tools.
Esmarch plaster scissors: These are German stainless steel cast scissors of high quality. The entire length is 20 centimeters or 8 inches. There is a 6 centimeters slanted blade for safety of the patient. The handle for leverage is of 15 centimeters. This is perfect to cut the inner layers of synthetic cast materials or plaster.
Lister bandage scissors: These are stainless steel bandage scissors of high quality. The size of the blade is 5.5 centimeters. It resists rust and corrosion. This scissors are perfect to remove QuickCast splints and casts.
Cast scissors for serial finger casts: These are manufactured from German stainless steel of highest quality. The total length is 9 centimeters. There is a 1.3 centimeters slant design on the cutting surface. During cast removal, there is good patient safety and the scissors offer excellent force.
Cast spreader: This has a stainless steel construction. There is a spring loaded handle to facilitate use.
Cast breaker: The length of the cast breaker is seven inches. This is an O.R. quality German instrument. This is used for lightweight cast breaking and trimming. This has deep serrated tips and is free of latex. The cast breaker is available in sizes of 9.5 inches also.
Plaster and Utility shears: The length of this instrument is 8 inches. This is a German instrument of O.R. quality. There is a spring loaded handle design that decreases the hand fatigue. This is very efficient in case of cotton or cloth wadding. It is free of latex.
Wire suture scissors: This is a stainless steel scissors of high quality. This is a perfect device to remove finger serial casts and to make tight corner cuts.
Fiskars all purpose snips: This instrument has a positive safety latch, a stainless steel spring and a comfort grip. The design is such that there is maximum power and handling ease. The stainless steel blades of high quality are used to cut a wide range of materials. Low temperature thermoplastics can be cut at room temperature by this device.
Aviation snips: These snips are of industry quality. Non-heated splinting material can be cut with efficiency. It can be used to cut straight lines as well as wide curves. The handles are coated with plastic to increase the comfort. This device can be used in the left hand as well as right hand.
Softouch spring action scissors: Those who have weak hands can also operate these by employing half the effort. There is a gray cushion grip. This is used to provide relief to the finger and thumb discomfort. It also absorbs squeezing pressure. The handle can be easily gripped and used in the left hand or right hand. There is a gentle spring action to open blades at the end of each cut. This offers relief to the hand and joints. There is a large slide lock for single handed operation. This also maintains the blades closed for portability and safe storage. It is free of latex.
Cast stand: The height can be adjusted. This comprises of a drip bucket. While the limb is being casted, it provides support to the arm or leg of the patient.
About the Author
Go to Metal Casting Zone to get your free ebook on Metal Casting at Metal Casting. Metal Casting Zone also has Electric Arc Furnace Information, Blast Furnace Information and a Metal Casting Blog with daily news on Metal Casting. You can Find Metal Casting Zone at www.metalcastingzone.com.
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Metal Casting Information And Basic Metal Casting Information
Submitted By: Kent Klein
Casting can be defined as a process of manufacturing, which implies pouring of a ‘liquid’ material into ‘A Mold’ containing a desired shaped hollow cavity, and then made to solidify. The ejection or breaking out of the casting then takes place to get the process completed. The use of casting is ‘forming hot liquid metals’ or numerous metals that are cooled after having the components like clay, plaster, concrete, and epoxies mixed. Complex shapes are normally made by casting, as other methods are not feasible. Casting came into being around 6000 years ago. ‘Copper Frog’ is the most ancient casting existing till date since 3200 BC. The process of casting has two distinct subdivisions: non-expendable and expendable mold casting.
‘Non-expendable’ mold casting: This technique is inclusive of at least 4 distinct methods: continuous, centrifugal, die, and permanent casting.
Continuous casting: Continuous casting can be defined as a refined process of casting for high-volume, continuous production of ‘metal sections’ with constant cross-section. The pouring of molten metal into a water-cooled, open-ended copper mold takes place. This allows a ‘layer’ of ‘solid metal’ to be formed above the ‘still-liquid’ center. Continuous casting is widely accepted due to its cost-effectiveness. The metals continuously cast are aluminum, copper, and steel.
Centifugal casting: Centrifugal casting is independent of both-pressure and gravity. This is because its own ‘force feed’ is created by the way of using a ‘temporary sand mold’ in ‘spinning chamber’ at 900 N. Lead time is variant with respect to application. True- and semi-centrifugal processing allow 30 to 50 pieces/hr. The batch processing has an upper limit of around 9000 Kg (practically). This method used to be applied for ‘Casting of Railway Wheels’. It was developed by the company called ‘Krupp’. It had a German origin. Jewelry is normally cast by this method.
Die-casting: Die casting can be defined as a process of ‘forcing molten metal’ into cavities of mold under high pressure. These castings comprise of nonferrous metals, especially-alloys of aluminum, copper, and zinc. It is even possible to make die castings of metal. The method of die casting is used where finer parts are needed.
‘Permanent Mold Casting’: This casting is made up of non-ferrous metals. It requires some time to set up (some weeks), after which the production rate of about 5 to 50 pieces/hour-mold is achieved. The coating of ‘acetylene soot’ is applied to steel cavities. This helps in removing the work piece easily and promoting longer life (of tools). Permanent molds possess a limited life span. For worn molds, replacement or refinishing is required.
Expendable mold casting: ‘Expendable Mold casting’ can be referred to as a standard classification inclusive of the following:
Sand casting: It is amongst the simplest and most popular casting types used since ages. It involves very small size operations. The bonding of sand takes place by use of clays (as in ‘green sand’) or ‘polymerized oils’, or ‘chemical binders’. Recycling is easily possible.
Plaster casting (for metals): There is no difference between plaster casting and sand casting, except the fact that plaster is used in place of sand. Similarly, there are also plastic and concrete castings.
About the Author
Go to Metal Casting Zone to get your free ebook on Metal Casting at Metal Casting. Metal Casting Zone also has Electric Arc Furnace Information, Blast Furnace Information and a Metal Casting Blog with daily news on Metal Casting. You can Find Metal Casting Zone at www.metalcastingzone.com.
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Spin Casting, Sand Casting, And Other Metal Casting Processes
Submitted By: Kent Klein
There are various casting processes being implemented now days. The oldest amongst them is sand casting. Spin casting is also widely used. They can be described as follows:
Sand Casting: Sand casting involves formation of mold from a mixture of sand and to pour a casting liquid, most probably, a molten metal into mold. The metal is then allowed to solidify and the removal of mold, takes place. Sand molding consists of two types: green sand method and air set method. The first one consists of mixture of clay, moisture, silica, and many other additives. The second one consists of mixture of dry sand and other materials, not moist clay. They are mixed with the help of a quick curing adhesive. The collective use of these materials is called ‘air set’.
At times, there is temporary plug placed to pour the fluid which is to be molded. Air-set molds usually form molds consisting of two parts-the bottom and the top. The mixture of sand gets tamped down after its addition. It does not generate any by-product. After the solidification and cooling of metal, the mold gets usually destroyed. This is because its removal involves a lot of breaking and cracking. The casting accuracy depends a great deal on the sand and the process of molding used. Castings composed of green sand result into formation of rough texture on casting surface, and this characteristic makes them easily recognizable. Air-set molds produce smoother castings.
Many a times, the casting process results in losing of components of sand mixture. It is possible to reuse green sand by the way of adjusting the composition to get the lost additives and moisture replenished. The entire pattern itself is eligible to be reused for producing novel sand molds. The method of reuse can be continued for an indefinite period. In 1950, casting process got automated partially. They have been in great demand for developing production lines since then.
Spin Casting: Spin Casting is better known as Centrifugal Rubber Mold Casting (CRMC). It implies utilization of centrifugal force for producing castings out of rubber mold. As a customary practice, a mold having shape of a disc gets spun through its ‘central axis’ at a pre-decided speed. The material used for casting is usually thermoset plastic in the liquid form or a molten metal. It gets poured into the mold through the opening at its centre. Corresponding to the solidification of metal, or the setting of thermoset plastic, the spinning of the filled mold takes place.
Normally, organic rubber or vulcanized silicone is used as a mold-making substrate in spin casting. Vulcanization takes place in the middle of process of mold-making. After the successful completion of vulcanization process, venting and gating must be undergone by the mold. This implies carving of channels for ensuring proper material flow and air during the course of casting. A scalpel or knife is used to carry out the above two processes. The mold complexity is directly proportional to the time required in implementation of venting and gating.
About the Author
Go to Metal Casting Zone to get your free ebook on Metal Casting at Metal Casting. Metal Casting Zone also has Electric Arc Furnace Information, Blast Furnace Information and a Metal Casting Blog with daily news on Metal Casting. You can Find Metal Casting Zone at www.metalcastingzone.com.
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Metal Casting Molds, Ingot Mold, And Cold Mold Information
Submitted By: Kent Klein
Casting molds are an essential part of the metal casting process as it will be used to shape the final result. Nearly all metal casting methods will use some type of mold. The standard mold will consist of a cope and drag that when together is called a flask. The mold itself can be constructed of several materials depending upon the casting method.
Most molds will be made from latex, fiberglass, sand, and even metal. Sand molds are the most popular since Sand Casting is commonly used in small home foundries. In Permanent Mold Casting, the mold is created from metal. Most molds can be used over and over again, but not all of them. Certainly the metal molds can be used multiple times without loosing any quality from the finished product. However, molds created using sand or other materials will not have a very long shelf life. This is not generally seen as a huge problem just a minor annoyance since mold making is relatively cheap and easy.
No matter what material the mold is made from, the basic construction is pretty much the same. The molding box is called the flask which has a cope, the top, and drag, the bottom. You will then fill the flask with the molding material and then place the original into the mold. So, if you want to cast a tiny metal elephant, you will place an original of the elephant usually made from clay, wax, wood, or even metal into the drag of the flask. If this is done in sand you will ram the flask until the sand is packed tightly around the original. The top of the flask, the cope is then placed on and more molding material poured in. The entire flask is then rammed or vibrated making sure everything is packed in nice and tight.
When the molding material is dry, you will remove the flask and carefully split the mold to retrieve the original, in this case the tiny elephant. Now, if you want to make sure that there are some empty spaces in the cast to be finished then you will place cores into the mold. The cores are made of sand or wax.
The type of mold used depends heavily on the type of casting, alloy, and complexity of the pattern to be cast. Metal molds have little use in small foundries unless you plan on casting a lot of tiny metal elephants.
In some cases, pre-made molds can be found in hobby shops or through company casting companies. Usually, pre-made molds are used in miniature castings. Many individual metal casters prefer to make their own molds since it is inexpensive and allows them greater control over the finished casting.
Metal casting involves several sets of skills and mold making is one of these skills. Mold making is an invaluable skill for metal casters as it is so very important to the casting process. Not only are molds used in metal casting but in other casting types as well. Resin casting and other plastic casting requires a mold as well. The flask can be made of wood, metal, and in some cases those toy building blocks, we all know the type. As long as the flask can hold the mold material until it dries it can be used.
Every metal caster should learn how to make a mold instead of relying on others. It's not only about independence but about saving money as well. Making your own mold is just cheaper.
About the Author
Go to Metal Casting Zone to get your free ebook on Metal Casting at Metal Casting. Metal Casting Zone also has Metal Casting Molds Forum, Casting Molds Blog and a Metal Casting Blog with daily news on Metal Casting. You can Find Metal Casting Zone at www.metalcastingzone.com.
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Casting Metal Hobbies, Home Metal Casting, Home Foundry Information
Submitted By: Kent Klein
The Do It Yourself movement is certainly not a new one. The term, DIY was popularized in the 1950s but the concept has been around for ages. The concept behind DIY is undertaking a variety of projects either home improvement, restoration, or arts and craft without the help of paid professionals.
Recently the DIY movement has received a boost of popularity with the aid of the internet. Many are finding that DIY projects are easier to undertake with the help of instructional websites which provide step by step instructions and real advice from people who have actually accomplished the DIY process. Several of these sites provide ideas, photos, message boards, and a sense of community for Do It Yourselfers that was simply not available years ago.
DIY projects can include any number or projects and ideas. Certainly the most common projects include home improvement such as cabinetry or installing plumbing fixtures, but one of the oldest DIY projects has to be metal casting.
The DIY casting movement has been around ever since metal casting itself has been around, which is quite some time. Metal casting is the act of taking molten metal and shaping it with the use of molds into something new. Metal casting has been used in the ancient world for the use of making weapons, jewelry, and even religious icons. Today, DIY metal casting is used to create parts and items for use in a variety of hobbies and restoration projects. This includes home improvement items as well. Metal casting can be used to make door knobs, cabinet handles, and other such items. For hobbyists, small model parts and miniatures can be created. Even artists use metal casting for sculptures and jewelry creation.
Metal casting possesses the true spirit of Do It Yourself. Many metal casters are drawn to the skill because it provides a cheap alternative to purchasing items or having commercial foundries make custom items. Nearly everything used in metal casting can be made by the caster. The furnace, molds, tools, and many others are made by most casters.
Like other DIY projects, the DIY casting movement is being helped along my communities that are found online. These communities act as meeting grounds for casters to share and exchange knowledge and ideas, not to mention blueprints for furnaces and ingredients for casting materials.
Metal casting is the pinnacle of DIY projects as it involves the fabrication of items from metal. After creating a mold of the desired item the caster will melt down iron, brass, or aluminum in a furnace. The molten alloy is poured into the mold and allowed to cool. The cast is removed to reveal a copy of the original pattern. There are several casting methods so undertaking a DIY casting project can be very involved and addicting.
In the spirit of DIY, metal casters strive to make the best for the least. A great source for aluminum is soda cans and many casters gladly travel to scrap yards for iron or brass.
The DIY casting movement is really gaining steam as many realize how cheap and fun this alternative is.
About the Author
Go to Metal Casting Zone to get your free ebook on Metal Casting at Casting. Metal Casting Zone also has Home Made Foundry Forum, Home Metal Casting Blog and a Metal Casting Blog with daily news on Metal Casting. You can Find Metal Casting Zone at www.metalcastingzone.com.
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Article Source: iSnare.com
Plastics
Plastics Are The Best
Submitted By: Low Jeremy
Plastic is one of the more commonly used materials for prototyping. Product development engineers, production consultants, inventors, special project leaders, and retail and production prototype specialist turn to plastics to create their moldings and prototypes.
These people know that plastic can be molded, cut and manipulated in any ways conceivable to create prototypes that would benefit the development of their products. Prototypes from plastic can be drop tested, tested for strength, sterilized, tested for consumer preference and durability, and can be put into actual use in no time at all at bare minimum costs.
With plastic prototyping, designers have different options at their disposal. Designers and developers can use rapid prototyping techniques which have tools like stereolithography, deposition modeling, laser sintering, laminated object manufacturing, and three dimensional printing at its forefront.
All these incorporates the basics of rapid prototyping, each technique creates individual parts from 3D-CAR models and joins them as layers until the final prototype is finished.
Using rapid prototyping techniques allows fast reproduction of prototypes regardless of the complexity of shapes.
However, it could be inexpensive at first but since each part is created individually, production costs may go up as the number of parts needed increases. Also, final output always have rough finish which brings the need to polish each part as they come out of their moldings.
An alternative is rapid injection molding techniques which incorporates the use of metal molds. This technique is able to create plastic parts that are fully functional and have a good finish. Since the molds are made of metal, they are able to support a wider range of resins and can come out as a lot cheaper than rapid prototyping or rapid tooling.
Regardless of the technique, the resulting plastic prototype should encompass the qualities of less production costs and more speed in production. The finished part also must adhere to certain standards.
Any prototype part must mimic the shape, size, finish and even color of the final production part. And any prototype part must at least be similar to the production part’s strength, chemical resistance, flexibility, durability and heat tolerance just to name a few.
Plastic is a very good material to create models which can be assembled, tested and used as close as the production parts.
Using the right prototyping techniques can save you time and money and allow you to simplify your production process, both for the prototype and the actual production unit. Remember that if the prototype is good, the final product could be good as well.
About the Author
Low Jeremy maintains http://Prototyping.ArticlesForReprint.com. This content is provided by Low Jeremy. It may be used only in its entirety with all links included.
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Article Source: iSnare.com
Other
Machining And Keeping Your Shop Clean
Submitted By: Ivan Irons
Keeping your shop clean
My first inclination is to say that it can’t be done in your home shop. My experience in my home shop has been that machining creates dirt. I use the term dirt very loosely. Dirt in many forms like plasma dust, machining chips, and cutting fluid spray. All of these forms of dirt are very invasive and get into everything. You constantly have to be cleaning just to keep up.
In my home shop experience, I treat every one of my machines differently. My CNC plasma cutter is the dirtiest by far. I built a special room for it to try to contain the plasma dust it creates. My milling machine is in my main working area. I usually just have to clean around it from time to time. My CNC Wood Router is located in my woodworking shop. It creates a lot of wood chips and wood dust, which all my other woodworking machines do as well.
Factories invest in thousands of dollars in extra machines to keep things clean. These machines purpose is to reduce the amount of dirt in the shop. Some of these machines clean the air and some of these machines take care of the physical chips leftover from machining.
Here are some examples:
Automated Chip Augers - Chip augers are generally in the belly of machines. As chips fall down the augers move them over to a collection area. These chips can then be shipped out and recycled.
Downdraft tables – Downdraft tables are usually associated with plasma or laser cutters. As the machine is cutting, air is drawn downward from below it. This air is then moved through filters, which clean the air and place it back in the shop. They put the air back in to the shop so the building doesn't have to be continually heated in colder areas of the country.
Updraft Table – An updraft table works the exact opposite. It pulls the air upward, then through a system of filters.
Water Tables - Water tables are used mainly with plasma cutting operations. There is water directly under the piece of metal being cut. The dust and debris of the plasma cutting process is captured by the water table. Over time, the table fills with this debris and must be cleaned out.
Janitorial Services - Some factories maintain a janitorial service that cleans the facility every night. This is usually dependent on the cost in the area the factory is located.
My CNC Story
One day I knew I had a problem. I just spent 4 hours with my plasma cutter in my right hand. I had been cutting out patterns I had traced onto a sheet of metal. These shapes were going to be my new coffee table. Everyone complained to me that I didn’t have a coffee table. I thought, “I’ll show them” and began to build one.
Why make a coffee table out of metal you ask? The quick answer is that I wasn’t much of a woodworker at the time. On the other hand, I used to weld professionally and knew I could make anything out of metal. That is how it all began, making a coffee table out of metal.
Now if you knew me, you know that I can’t just make something normal. My brain is the scheming type that has to do things differently then the norm. I wanted to make a table that would knock people’s socks off. I thought a funky looking table, made out of metal, with casters and lights would do the trick. You know what? It did.
I really had a ball making this table. I mean I had serious fun. So much so that I started to design others. I began showing photos of my work to everyone I knew. On top of that, I was getting good feedback. I had just found a new hobby, furniture making. Who would have ever thought I would pick up furniture making as a hobby.
While making this first table a problem arose. It is the one I mentioned above with my right hand. After plasma cutting all those parts my wrist really began to hurt. While welding professionally there was always the threat of Carpal Tunnel Syndrome. Welders are constantly afflicted by this injury and others because of Repetitive Motion.
If you repeat something over and over and over and over, your body gives out at some point. After cutting up these table parts, I knew I couldn’t go on doing this for a hobby. I knew something would have to change or the new hobby would break my body.
That is when I began investigating Hobby CNC. I call it “Hobby” CNC, because that is how I found it. There were small groups of enthusiasts on the Internet that were building these machines for the fun of it. I thought this was the ticket.
My Initial Thoughts on CNC…
I thought, “If I could build a CNC Plasma Cutting Table?”
I could hook my plasma cutter to it
Create a program of the part I wanted
Cut out multiple parts to my hearts content
Save a lot of time
And Finally…
Save my wrist from the dreaded Carpel Tunnel Syndrome.
I really wasn’t scared of the technology to start with. I grew up in fabrication shops across the Midwest and had seen these machines in action. These machine “Operators” were always held in high esteem at the shop. They always made more Money and always had as much Overtime as they wanted. I decided if they could do it, I could do it.
CNC hobby projects were not cheap at the time. I figured I would have to invest $4,000 - $5,000 to build my table (they have come down considerably). Keep in mind this was in 2000-2001. For some reason that didn’t scare me off. I always liked a good challenge and this was it. With blind faith, I ordered up a CNC Controller and went down to my local steel yard to fill the back of my truck with steel.
Little Did I know…
There was a steep learning curve with CNC. Building a frame for the machine is only a small part of the project. Today it is much easier. The software, components and suppliers are better. There is an entire cottage industry that has sprung up around CNC to support it. Some of the best people in the world make their livings servicing CNC Hobbyist needs.
For some reason I figured if I just build this machine it would spit out parts whenever I wanted it to. Simple, Simple, Simple ran through my head. Over time, I started to get it. I didn’t have a teacher, but I started to learn the ins and out of what I was doing.
Other things I had to learn along the way:
CAD Software
Designing Parts
CAM Software
Preparing parts for machining
Simulating Machining
Machining Basics
Cleaning parts
About the Author
Ivan is active in CNC Machining and CNC Mill. CNC Programming is one of his epxertise.
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Article Source: iSnare.com
Plastic Injection Molds
Injection Molds and Rotational Molds - Manufacturing For a Demanding Marketplace
Submitted By: Kadence Buchanan
The world has become very dependent upon plastic products. From household items to industry and aerospace, plastic in its many formulations has transformed modern manufacturing and created conveniences and economies unimagined in the early decades of the 20th century.
Injection Molds
The injection molding industry took hold in 1946 when James Hendry built a screw injection molding machine. But, his technology was based on an earlier invention by John Wesley Hyatt who, in 1868 injected hot celluloid into a mold to make billiard balls. Hyatt's method used a plunger to force the material inside a mold. Hendry's improvement was revolutionary because it eliminated the plunger and replaced it with an auger-type action that better distributed material and facilitated the use of plastic inside molds.
Today's injection molds use much the same process and produce a wide variety of products from car panels to outdoor furniture, small toys and tools. Injection molding is ubiquitous in manufacturing and uses many different materials from polymer plastics to aluminum, copper and other metals. The plastic bottles and kitchen implements people use in everyday life are products of the injection process.
Because the metal molds are generally expensive to produce, injection molding is most economically used when thousands of pieces are being manufactured. Molds are made of hardened steel or, more recently, aluminum which is less expensive.
The Injection Process
Described very simply, molten plastic is injected into the mold under high heat and pressure. The goal is to have the molten plastic material evenly flow to all parts of the mold, creating an exact, consistent, solid plastic replica of the mold cavity. After a brief cooling cycle, the mold or tooling mechanically ejects the plastic part which then moves on through the manufacturing process. In the injection molding industry, this is a completely automated process that's very fast and extremely efficient.
Rotational Molding
Rotational molding is yet another method of producing multiple products, most often made with a variety of plastic powders. This process is usually used in making hollow products such as traffic cones, canoes, kayaks, bicycle helmets and giant tanks used for water or chemical storage.
Like Injection molding, rotational molding had its roots in the 1940s. But it was not until the technology was more sophisticated and new polymer and plastic formulations became available that the rotational process became a mainstream manufacturing method.
Rotational Process
The two processes are quite different. Let's consider, for example, a 300 gallon water storage tank made of polyethylene. Picture a master mold made of aluminum or steel. The plastics manufacturer pours poly resin powder into the mold that is fitted inside an oven. Once sealed, the mold is mechanically turned on at least three axes, moving much like a gyroscope. At the same time, the oven is raised to an appropriate temperature and the polymer - or other material - tumbles inside and slowly coats the inner walls of the mold, melting as it rotates.
Once the optimal temperature is reached, the mold is cooled. As the temperature of the mold itself falls, the product on the inside shrinks away from the inner walls and is easily removed. This is not always the case with injection molds that are often more difficult to successfully remove. The shrinking action of rotational molding is particularly desirable when the product is very large and awkward to handle.
Rotational molding is also more economical for some products because less material is used. In addition, the polymer that is left over from one mold can be used in another. The method itself is more streamlined than injection molding, which requires more interlocking parts.
Materials Improve and Expand
Most products made with the rotational molding method are from the polyethylene family. Other materials include nylons, polypropylene and PVC plastics. Some manufacturers have developed formulas that integrate the use of natural materials such as sand and chips of stone to make products.
Plastic and resin products are now an integral part of everyday life and supply us with items as tiny as paper clips and as big as storage tanks. As the industry developed, so too has environmental awareness about the safety and use of these petrochemical-based products. Today, materials can meet the specifications of FDA requirements, and other health and safety related regulations. Producers are also cooperating to create products that can be recycled.
About the Author
Visit us for additional information on rotational molding and rotomolding equipment.
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Article Source: iSnare.com
Engineering
The True Meaning Of Engineering
Submitted By: Izrul Fizal
If you have ever wondered what engineering is, you may not be prepared for the huge answer that awaits you. When you delve into it, you will actually realize just how global and varied the industry truly is and there are so many career choices you can follow within Engineering.
What is Engineering?
Basically, to put it into simple terms, engineering is where you solve problems. To add a bit more to it, engineers use technical, as well as scientific knowledge in order to make judgments. By using their imaginations, they come up with solutions to problems either new or old.
It is by using the application of technical and scientific knowledge that engineers put judgment, imagination and reasoning to work in order to come up with new solutions to human problems or new ways to solve old problems. So, if that has left you feeling a bit hazy, the best way to summarize all of this is that engineers are problem solvers.
What Are Some Types of Engineering Out There?
To get a better understanding of engineering, it is a good idea to know about some of the types of engineering there is out there. A broad field of engineering is civil engineering and it can be broken down into smaller parts, too.
To get a basic understanding of civil engineering, they deal with the planning, the construction as well as the maintenance of public buildings that are related to water, civilization and even the earth. This can include working with structures such as bridges, water supplies and trains, etc.
Other types of engineering you may or may not have heard of are computer engineering, construction engineering and mechanical engineering. Mechanical engineering is also another broad field of engineering available, and it deals with the physical principles including the analysis, design, manufacture and maintenance of mechanical systems.
Some other types of engineering careers available are aviation, automotive and also software engineering. As you can see, these are just a few that have been mentioned, but every main category can be split up into lots of different fields. If you wanted to be a software engineer, you could consider being a games software engineer or even a communications software engineer. The choice is entirely yours.
Is Engineering for you?
You may be curious about certain things and about the way they work, or you could be someone who loves to solve problems. If this sounds like you and you want to create certain things that could well change the way that everybody lives, engineering could be the absolutely perfect career for you. So, if that does sound like you, why not inquire a little more to see just how you can take the first steps into working as an engineer.
About the Author
Want more information on engineering, visit http://www.engineering-site.com to learn more about this challenging field.
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Article Source: iSnare.com
What Is Reverse-Engineering
by: Matthew Noel
Reverse-engineering is a term that is used for the process of taking apart something to figure out how to use it, basically. In many cases, something new and great has come about from it. In order to understand how it works or to recreate it, engineers will pull it apart and study it. Understanding how it works is one thing. But in order to recreate it, they will have to make it different somehow. This can be challenging but is often necessary. Reverse-engineering is quite a fantastic, but a worrisome way to learn new things.
The task that is difficult in reverse-engineering is the task of making what is in such a way that it will no longer be the same. The fear that is involved has to do with the fact that patent information can be quite sensitive. Copying a product that is under a patent is highly illegal. But, if they can figure out how to use it and make it in a different method, it may fall into the gray area. What is important to remember, though, is that the patent is on the functionality of a product, not necessarily on the way it is designed.
Reverse-engineering is something that has happened the most often by the military. In this case, the reverse-engineering will be used to copy other nation’s technology when it comes to military endeavors. In many cases, the information is obtained by intelligence operations. Reverse-engineering was most commonly used in the Cold War and World War II.
You will find that reverse engineering also happens as a result of curiosity; seeing if they can do it, so to speak. It is also used as a means of cracking the code of security measures and finding a way to get around the security restrictions that can be found in such things as software and electronics. It is quite possibly quite illegal to do these things though and this needs to be taken into consideration.
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Article Source: articlecity.com
Engineering As A Career
Submitted By: John Daye
Engineering is a great career choice for many. With 1.4 million engineering jobs in the U.S. alone, it’s no wonder this career field is a popular one. Let’s take a look at a few reasons why engineering is such a hot and rewarding career.
Challenging Work
Engineers get to combine their creativity, mathematics and science background with technology in order to help solve everyday problems. They get to work on the design and development of new products, help with their production, monitoring, maintenance and testing.
In alphabetical order, the main engineering specializations are: aerospace, agricultural, biomedical, chemical, civil, computer, electrical, electronics, environmental, health and safety, industrial, marine, materials, mechanical, mining and geological, nuclear and petroleum.
Career Tidbits
The following list includes some interesting information about this career field according to the U.S. Department of Labor Bureau of Labor Statistics Occupational Outlook Handbook:
- Engineers generally work 40 hours per week, but the workload may increase under tight deadlines. Daily engineering tasks often involve work outside the desk space including lab research, field work, exploration and construction sites, monitoring stations and more.
- Engineers need to continue their educations to keep on top of the latest research and technological changes. Some companies offer funding for this. Not staying on top of the changes can mean the difference between maintaining employment and being laid off.
- The Internet has opened the doors for telecommuters (who may often come aboard for less money via long-distance arrangements), but local engineers are still in demand. Engineers often work on-site teaming up with others and their support staff.
- In 2004, engineers with higher degrees (Master’s and PhD’s) earned more. And for specialty engineers, workers earned well into the 6-figure ranges.
- Rapid growth in the technology sector means companies must seek the means to stay ahead of competitors with product and technology development, testing, and monitoring. Therefore, engineers are in demand and will be for some time to come.
About the Author
So check into career opportunities in your area and see what rewards you can reap as an engineer! Visit Engineering Career Secrets and learn more about this exciting career field today.
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Article Source: iSnare.com
So You Want To Be A Sound Engineer?
Submitted By: Jim Hurn
Did you know that... if your work and passion are the same, you'll never work - but have fun everyday doing what you love and get paid for it.
If you have a love for all things audio, read on...
A lot of people I know choose careers without much thought about what their passions, interest and natural abilities are.
They plunge in, some targeting financial rewards as their sole aim, some based on what their buddies are doing, some from suggestions from well meaning friends and relatives.
I am writing this to persons who have an interest in audio and want to investigate the possibilities of having a career as a sound engineer.
The biggest piece of advice I can give to you is that you have to ask yourself if you have the PASSION deep down in you?
Ask yourself - in your teens, did you show any natural interest in things related to sound? Did you take things apart, especially radios, amplifiers, cassette recorders?
Did you always tweak the knobs of amplifiers to get that "perfect" sound?
Have friends always told you that you have technical ability that is beyond them?
If you have a few "yeses", then you have a chance. In fact, I would encourage you to seriously consider digging deeper for more information about being a sound engineer.
But that's not all....
Being highly technical alone is not enough to get you far in your career.
Sure, it's fun to mess around with buttons and knobs all day long. But if you can't interact properly with clients, they'll probably not come back for more.
Unless perhaps you have such great technical and musical skills that make up for your lack of personality.
You must realize that being a sound engineer requires you to have great patience and tolerance from sometimes utter rubbish from your clients.
You need to know how to say "no" graciously, or to voice your opinion about a mix tactfully so that nobody's feelings are hurt.
So, check yourself to see how good you are in this department.
If you plan on starting on your own someday, you need to know about how to market your services.
Almost all businesses don't make it through the third year in business because they don't have enough business.
Many of us think that because we're so good, customers will beat a path to our doors.
In my city, I know of long established recording studios that have folded because of competition from smaller but more marketing savvy studios.
You're fighting for the same clients in your area - and the one that makes the most "noise" in the market, gets the lion share of the business.
So, remember that you need to ALWAYS focus on how to get clients CONTINUOUSLY through your doors if you want to setup a studio of your own.
Not everyone gets the opportunity to work in the big studios you see in the audio school brochures.
The market is small, but growing because of online content. There will be many opportunities - if you keep up to date with the relevant technologies that people are looking for.
Customers want speed, quality and competitive pricing.
And you can only deliver on those if you work fast and accurately. You will also need to know online technologies as your productions will be broadcast to the world in so many forms, both offline and online.
Continuous study is a must.
And if you want to be able to work in a large recording studio or broadcast facility, you need to be really competent in all these areas.
And that is where you passion comes in. With passion, learning all this will be second nature to you. It will not be a drag, not a chore, but something you WANT to know - and you can't beat that in any job.
So how do you start?
If you believe deep down in your heart that being a sound engineer is what you want to be, then you have to be strategic in all that you do.
Here's what I mean.
Get involved in audio anyway you can.
At church, doing recordings for friends, converting audio from one format to another. Messing around for hours on audio software, tweaking software equalizers to see how various frequencies affect the sound.
You have to immerse yourself with sound.
Work for free in a recording studio while studying. That will teach you valuable lessons and you'll be way ahead of your class. And when you're ready, a job will probably be waiting for you!
Read pro audio magazines, attend exhibitions and audio talks. Join the AES (Audio Engineering Society), get involved in audio newsgroups. Start a blog on your audio interest, you'll be surprised how the "word" gets around, and you'll be documenting your own growth in the industry.
Get your hands dirty!
Perhaps, now would be a great time for me to tel you a bit about myself.
When I was a young teenager, I inherited an old but still working reel to reel tape deck from my uncle. I was fascinated that it could record Jimi Hendricks off the radio without much loss in quality.
I play guitar, so the next logical thing I did was to record songs that I played. I was thrilled.
Fast forward a few years, and I bought my first multi track recorder - a Tascam Portastudio that recorded 4 tracks on high speed cassette, allowed me to bounce tracks, punch in sounds, etc. It was my most precious possession!
One thing led to another and I got involved with video, multimedia and of course, audio.
In 1994, I stated a company that provided video and audio production services. My passion was still in audio and that kinda led to jobs where I provided a fair number of voice over recording services. I loved doing he recordings, sweetening them, taking away unwanted noises, etc.
We later progressed to doing radio ads and that kinda opened a new challenge for me - with sound effects, background music, and even writing the script.
You can say I was fortunate.
And the message here is that if you have the PASSION for it - just go for it while time is still on your side. There are now many fine sound engineering schools, not just in the US, but across the globe as well.
With the internet, getting the necessary info on the latest equipment, trends, techniques, is a no brainer. But that of course also opens up the competitiveness of the marketplace.
But do not worry. If you have the drive, interest and perhaps the natural talent for audio, you will soar and build yourself one of the most satisfying careers possible.
It allows you to be creative, adventurous - and when you here your mix on the radio, it's euphoric!
Get involved in sound everytime you can. If you go to church, join in the sound ministry. Churches are some of the biggest customers of sound reinforcement companies - just because there are so many churches.
If you're fortunate enough to be in a large church, you probably have an opportunity to build up you live mixing chops - which is quite different from studio work.
So I'll say it again - if you have the fire... go for it.
So there you have it - I hope you have the same fortune I have in having a business and career which is also my passion.
I never work. Everyday, I am engaged in my hobby.
Don't you want to do that too?
So take the first step if you know deep down that this is for you. You'll never regret it.
About the Author
Jim runs his own small recording studio and gives advice and recommendations to persons who are interested in an audio career. More information at http://www.recording-studio-info.com
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Article Source: iSnare.com
Career Track: Becoming An Engineer
Submitted By: John Daye
The U.S. Bureau of Labor Statistics defines engineers as those who “apply the theories and principles of science and mathematics to research and develop economical solutions to technical problems.” In other words, engineers are the ones who solve complex problems for the rest of us.
There are approximately 1.5 million engineers in the U.S. today. Engineering is a challenging job with decent pay (an engineer’s pay is higher than most with just a bachelor’s degree). In fact, the average salary for an engineer was reported at just slightly over $65,000 in 2002. The top 10% of all engineers earned more than $90,000. Of course, an engineer’s salary ultimately depends on their location and specialty.
Engineers find employment virtually anywhere innovation takes place. Engineers design and manufacture machines, processes, systems and even economical structures. They commonly work in the government, research, industry, military, teaching, management or consulting sectors.
There are more than 25 recognized career tracks for the engineer. And you can rest assured that as technology advances, engineering specialties will only grow in number. A few of the major engineering specialties include; aerospace, chemical, civil, electrical industrial, materials, mechanical, and software engineering.
You will at least need a bachelor’s degree from a university engineering program to qualify for an engineering position. The degree must be from a college or university accredited by the ABET (Accreditation Board for Engineering and Technology).
To get into most college engineering programs, a student is expected to have completed two years of high school algebra and one year of trigonometry. They should have also completed one year of both chemistry and physics.
As you’ve probably heard, engineers are typically very good at math and science. So if the thought of algebra makes you squirm, this career may not be the right one for you.
The best engineers enjoy complex problem solving, and are true inventors at heart. If you choose engineering as a career, you can expect to be right on the cutting edge of technology. You will turn ideas into reality and solve problems that better society.
About the Author
To learn more about becoming an engineer, please visit Engineering Career Secrets or Mechanical Engineering Career
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Article Source: iSnare.com
The Road To Becoming A Licensed Engineer
Submitted By: John Daye
Licensing is necessary for an engineer to prove they maintain the expected level of professional competency. A degree alone is not enough. Practicing as an engineer involves important safety and public health issues. For this reason, licensing is required as proof that the individual understands the concepts, their applications and the code of ethics behind working as an engineer.
The National Council of Examiners for Engineering and Surveying (NCEES) governs the licensure of engineers. They prepare all the engineering licensing exams, regardless of the state the exam is taken in.
There are many advantages to becoming a licensed engineer. For one, only a licensed engineer may use the initials P.E. after their name (Professional Engineer). In addition, only a licensed engineer may use the title “engineer” to the public and become a private practitioner.
As you probably already recognize, with the uncertainties in this day and age, the more credentials you have, the better your chances of finding employment are. Therefore, becoming a licensed engineer only makes sense.
To summarize the steps to gaining your Professional Engineers License, most states require the completion of an engineering degree and the passing of an 8-hour Fundamentals of Engineering exam. Upon completion of the degree and the passing of the FE Exam, you will qualify for the EIT certificate.
Once you complete the engineering experience requirements (usually 4 years of experience is required) and an 8-hour Principles and Practice of Engineering Exam in the your specialty, you will qualify for official certification as a Professional Engineer and may use the initials P.E. after your name.
So once you graduate, make sure you start the licensing process (if you have not already done so) by gaining the pre-license certificate known as the Engineers in Training (EIT) certificate. Then begin gaining your experience. Be sure to tell your employer that you plan to become a licensed engineer. They will usually be happy to ensure that your work experience meets the criteria for licensing.
About the Author To learn more about getting your engineering license, please visit Engineering Career Secrets or Mechanical Engineering Career
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Article Source: iSnare.com
What’s A Career As A Mechanical Engineer Like?
Submitted By: John Daye
Many engineers specialize in mechanical engineering. This subset of engineering revolves around the application of physical principles for mathematical analysis, design, manufacturing and maintenance of mechanical systems. The industry is divided up into smaller areas of focus: mechanics, kinematics or movement, and the energy of physical objects. Let’s take a look at what makes a career as a mechanical engineer so rewarding.
Challenging Work
Mechanical engineers use their knowledge of force, heat, mass and energy in design structures. They help research, design, test, create, maintain and monitor heating & cooling systems, vehicles and aircraft, bridges, buildings, machinery, industrial equipment and more.
A key focus in mechanical engineering is optimization. Work as a mechanical engineer focuses on optimizing ease and durability in projects, costs, safety and usefulness. Some tools frequently used by mechanical engineers for manufacturing projects are: CAD/CAM, CFD, FEA, milling machines, robots, CNCs and lathes.
Career Tidbits
The following list includes a few bits of interesting information about the field of mechanical engineering:
- Work as a mechanical engineer is generally 40 hours per week, but may be more, especially under tight deadlines and heavy workloads. The daily tasks often involve working outside an office and in the field.
- The best mechanical engineers enjoy solving complex problems. They are true innovators.
- You will need at least a Bachelor’s degree to qualify for a position as a mechanical engineer. Most accredited colleges and universities offer specialized programs in mechanical engineering.
- Job opportunities for mechanical engineers are projected to increase at a faster than average rate through 2014.
- The average salary for engineers in 2002 was reported at $65,000. Top engineers earn over $90,000 per year. A mechanical engineer just out of college would earn an average of $40,000 per year.
- Mechanical engineers commonly wind up working in corporations or for the government.
Mechanical engineering is one of the broadest and hottest specialities in the engineering field.
About the Author
Check into mechanical engineering opportunities for yourself today. Visit http://www.mechanicalengineeringcareer.com online and learn about this exciting career field.
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Article Source: iSnare.com
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